Hitro in varno rezkanje orodja na podlagi digitaliziranega ulitega surovca
Izziv
Večja orodja za oblikovanje so izdelana iz ulitih surovcev. Proizvodnja takega orodja na stroju CNC lahko poteka veliko hitreje, če je uliti surovec, iz katerega je treba rezkati orodje, digitaliziran.
Rešitev
Pri tem uporabnik skenira surovec s sistemom ATOS. S tem ustvari 3D-model surovca. Primerja se lahko geometrijo surovca z modelom CAD in se ugotovi morebitna dimenzijska odstopanja. Nato v merilnih podatkih določimo namensko razliko velikosti za strojno obdelavo in jih kot parametre prenesemo na rezkalni stroj. Merilni podatki pomagajo tudi pri hitri in optimalni poravnavi ulitega surovca na rezkalnem stroju. Po rezkanju uporabnik skenira rezultat rezkanja in ga primerja z nazivnimi podatki, da lahko opravi morebitne potrebne predelave.
Uliti surovci imajo pogosto tudi moteče obrise, kot so na primer nalivki. Te je mogoče odkriti že v zgodnji fazi v 3D-modelu obrisa surovca. Te informacije omogočajo krmiljenje rezkalnika, da med rezkanjem ne pride do trka s surovcem.
Zaključek: Skeniranje ulitega surovca v 3D-tehniki omogoča določitev optimalnih poti rezkanja, izogibanje časovno zamudnemu »rezkanju po zraku« in preprečevanje lomljenja obdelovalnega orodja.
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